设备维修工程师
岗位职责Job Responsibilities:
- 制定生产设备部的短期、中期和长期的预防性维护计划。
Develop short-term, medium-term, and long-term preventive maintenance plans for the Production Equipment Department.
- 根据各设备性能要求制定点检、保养计划(包括内容及时间安排),并根据相关要求制定设备校验计划,包含特种设备;
Develop spot checks and maintenance plans (including content and schedule) based on the performance requirements of each equipment, and formulate equipment calibration plans according to relevant requirements, including special equipment;
- 执行分配的完整交钥匙维护/建设项目(即新生产设备的安装、建设项目等);
Implement the assigned complete turnkey maintenance/construction projects (i.e., installation, construction projects, etc. of new production equipment);
- 制定各设备操作作业指导书,并对现场操作工进行培训;
Develop operation manuals for each equipment and provide training to on-site operators;
- 对重大设备故障进行维修,如有必要,联系供应商进行指导或维修,协助监督/管理外包承包商进行的所有工作,并从中获得经验。
Conduct repairs for major equipment malfunctions, and if necessary, contact suppliers for guidance or repairs. Assist in supervising/managing all work carried out by outsourced contractors, and gain experience from it.
- 制定并不断完善设备维修报表,通过报表整理和分析机器设备及故障类别,跟踪设备维修进度;
Develop and continuously improve equipment maintenance reports, organize and analyze machinery and equipment as well as fault categories through these reports, and track the progress of equipment maintenance.
- 建立并不断完善备件管理体系,对备件进行可追溯管理,并建立合理的安全库存;
Establish and continuously improve the spare parts management system, implement traceable management for spare parts, and establish a reasonable safety stock;
- 对频发或重大影响的故障类别采取有效措施;对频繁更换,以及金额昂贵的备件更换,分析根本原因,彻底解决问题;
Take effective measures for frequently occurring or significantly impactful failure categories; analyze the root causes of frequent replacements and expensive spare parts replacements, and thoroughly address the issues.
- 积累经验,并据此培养对即将出现的情况进行分类的能力,以确定解决流程中断的***且最快速的方法。
Accumulate experience and, based on this, cultivate the ability to categorize upcoming situations, in order to determine the best and fastest method to resolve process interruptions.
- 根据具体情况,与三级内部及外部支持团队保持联系,如供应商、德国VEGA工程部以及德国VEGA维护部。
Based on specific situations, maintain contact with the third-level internal and external support teams, such as suppliers, the German VEGA Engineering Department, and the German VEGA Maintenance Department.
- 制定并监督执行设备重大停机紧急预案;在专业监督下,协助进行大规模维修、改造以及新设备的安装工作。
Develop and oversee the implementation of emergency plans for major equipment downtime; assist in large-scale maintenance, renovation, and the installation of new equipment under professional supervision.
- 确定所需更换部件,系统中启动部件采购流程。
Identify the components that need to be replaced and initiate the component procurement process within the system.
- 提出设备及配套工装夹具,模具的改进方案,不断优化过程,提高质量和过程稳定性。
Propose improvement plans for equipment, supporting fixtures, and molds, continuously optimize the process, and enhance quality and process stability.
关键能力Key competencies:
Hard skill
- 熟悉电气,液压系统工作原理以及日常维护;
Be familiar with the working principles and daily maintenance of electrical and hydraulic systems
- 有电机类设备的维修经验;具有CAD软件绘图或修改设备和工装设计的经验
Experience in repairing motor-related equipment; experience in drawing or modifying equipment and tooling designs using CAD software;
- 熟悉西门子PLC编程,视觉系统原理(康耐视,基恩士)
Familiar with Siemens PLC programming and vision system principles (Cognex, Keyence);
- 被证实的降低MTBF/MTTR/DT%的经验
Proven experience in reducing MTBF/MTTR/DT%;
Soft skill
- 良好的沟通能力
Good communication skills;
- 高效的事物处理习惯
Efficient habits in handling matters;
- 较强的分析解决实际问题的能力
Strong ability to analyze and solve practical problems;
- 培训能力
Training capability
任职资格Qualifications:
- 大专以上学历,机电、机械或机电一体化专业;
College degree or above, major in electromechanical engineering, mechanical engineering, or mechatronics
- 至少3年工作经验,熟悉电气,液压系统工作原理以及日常维护;
At least 3 years of work experience, familiar with the working principles of electrical and hydraulic systems as well as daily maintenance;
- 熟练掌握以下计算机软件程序:
a) Microsoft Outlook
b) Microsoft Excel
c) 基本的Microsoft Office功能 Basic Microsoft Office functions
d) Adobe Acrobat
e) CAD
- 获得驾驶叉车的资格证书或取得相关认证
Obtain a qualification certificate for driving a forklift or acquire relevant certification;
- 英语听说读写熟练
Proficient in English listening, speaking, reading, and writing.
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